"The
Genesis 130SVC Shaving Machine is a compact, highly productive machine for the
fine finishing of soft spur and helical gears with an outside diameter as large
as 150 mm with an integrated chamfering and deburring station," said a
spokesperson. "This machine incorporates the most modern features and
capabilities required by today's gear production.
"The Genesis 130SVC allows plunge as well as diagonal and parallel shaving processes. Gear flank corrections are made using the Y, X and Z axes and the unique Gleason Spheric shaving software.
"As an option, the 130SVC can be equipped for Power Shaving, a proprietary Gleason process proven in the successful ZS series of Gleason-Hurth shaving machines. By driving the tool and workpiece spindles the plunge shaving time can be reduced substantially.
"The 130SV is equipped with an innovative cam-driven double gripper loader fully integrated into the machine. The Genesis double-gripper loader reduces the load/unload sequence to a minimum.
"In the execution 130SVC the NC-controlled chamfering and deburring station is integrated to create a combined machine in the tradition of the well-known Gleason-Hurth ZSE series. The workpieces are subject to generate deburring before shaving takes place. Since the process runs in parallel, the floor-to-floor time of the system as a whole is determined by the shaving process and is not prolonged by chamfering and deburring.
"The principle of chamfering and deburring is based on the use of a rotary deburring tool, which generates a chamfer on the tooth face edge and removes the protruding burrs on the face side of the gearing with the secondary deburring tools.
"The chamfering unit concept means that no manual settings are necessary for retooling. Different outside diameters or workpiece widths are taken into account by the NC control. Access for tool changes is optimized to ensure the shortest possible changeover times.
"A
double-gripper gantry loader is used as standard for transferring workpieces
between shaving and deburring stations. As a result, connection to a variety of
customers' automation concepts is possible.
"The Genesis 130SV is equipped with the latest Siemens CNC control system to meet customer preference anywhere in the world. In addition, Gleason provides Spheric Shaving technology software with process data calculation to help make setup and operation control easy and intuitive."
Capacities:
Minimum/maximum outside diameter: 10-140 mm (150 mm on request)
Minimum/maximum module (plunge shaving): 1.0 - 3.0 mm
Minimum/maximum module (diagonal/parallel shaving): 1.0mm - 4.0mm (5.0 mm on request)
Maximum tooth width, plunge shaving: 40 mm
Maximum shaft length: 350 mm (Longer shafts on request).
For more information contact:
Gleason Corporation
1000 University Avenue
P.O. Box 22970
Rochester, NY 14692-2970
585-473-1000