CNC Engineering Retrofits Grinders with New GE Fanuc Controls

"Enhance your old grinder currently equipped with an unsupported, proprietary control system by re-controlling it with the same state-of-the-art GE Fanuc control system that is available/offered on many new grinding machines," said a company spokesperson. "Imagine the machine having a PC front end with a conversational programmer. Further imagine the ability to have the same user-friendly interface that your new machines have. This provides the possibility of having one common front end throughout your grind department. That is exactly what can be achieved with Open Vision HMI(tm) Grind. An enhanced user-friendly grind front end that is available on new grinders through grinder OEM's as well as retrofits for your existing machines.

"CNC Engineering has retrofit/integrated hundreds of grinders with new GE Fanuc controls. Our team, consisting of control & grind process engineers, has over 150 years of grind specific experience. This combined knowledge and expertise has allowed the development, from the ground up, of a true grind software package: Open Vision HMI Grind. This package is designed for internal (ID), external (OD), form and specialty grinding applications.

"During development, traditional and advanced grind capabilities were implemented as a standard. A partial list includes machine configuration capability to allow support of over 12 different servo configurations, CBN Adaptive control, AE sensor integration for dress verification and gap elimination, support of various dress systems, constant surface speed, skip dress and wheel offsets. Various grind types are supported, such as plunge, pick feed, oscillation, contour, traditional vector and vector oscillation. All cycles are supported from all four-grind directions. Enhanced programming features that have been added include the ability to easily skip, insert or delete an operation sequence for ease of regrind, optional remote diagnostics, background edit, CAD like dress programmer and on-line help.

"With Open Vision HMI Grind, the creation, editing and viewing of programs has never been easier. The conversational programmer allows for programming of multi-surfaces, and in doing so, one can employ multiple dressing devices and multi-wheel and/or wheelheads in the same program. Furthermore the conversational programmer supports 16 different ancillary devices for controlling such things as auto loading systems, swing down dressers, probing and various gage interfaces and tool and quill auto-changers. An off-line programmer is provided with each system so programming can be done either at the machine or remotely.

"Taking full advantage of the GE Fanuc control system, the software also includes the ability to program by part reference. This is accomplished by employing a separate coordinate system for the work piece. The X-axis zero point can be placed either at the work piece centerline or at a reference surface on the work piece. The 'Capture Positions' feature enables the operator to quickly resolve work piece offsets and dresser alignment for easy set-up."

According to the company, there are three ways to implement Open Vision HMI Grind to increase productivity of your grinder:

  1. Ask your OEM if Open Vision HMI Grind is available on your new grinder purchase.

  2. CNC Engineering can integrate the Open Vision HMI Grind interface to your new or existing GE Fanuc controlled grinder.

  3. CNC Engineering can retrofit your existing CNC controlled grinder with a new GE Fanuc control system running Open Vision HMI Grind.

For more information contact:

CNC Engineering, Inc.

19 Bacon Rd.

Enfield CT, 06082

860-749-1780

Fax: 860-763-6467

www.cnc1.com

E-mail: info@cnc1.com